Difference between revisions of "Motorcycle Mechanic"
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=== Recommended Motorcycle Mechanic Textbooks === | === Recommended Motorcycle Mechanic Textbooks === | ||
[https://www.g-w.com/motorcycles-fundamentals-service-repair-2020 Motorcycles: Fundamentals, Service and Repair.] (2020) by Chris Grissom, Matt Spitzer, Bruce A Johns, and David D Edmundson. Published by Goodheart-Wilcox (Chicago). | [https://www.g-w.com/motorcycles-fundamentals-service-repair-2020 Motorcycles: Fundamentals, Service and Repair.] (2020) by Chris Grissom, Matt Spitzer, Bruce A Johns, and David D Edmundson. Published by Goodheart-Wilcox (Chicago). | ||
+ | |||
+ | Chapters 2 and 16 are available as a [https://www.g-w.com/motorcycles-fundamentals-service-repair-2020#li Look Inside] feature on the publisher website. | ||
[https://www.cengage.com/c/modern-motorcycle-technology-3e-abdo/9781305497450PF/?filterBy=Student Modern Motorcycle Technology – 3<sup>rd</sup> Edition] (2017) by Edward Adbo. Published by Cengage (Boston) / Distributed by Nelson (Scarborough). | [https://www.cengage.com/c/modern-motorcycle-technology-3e-abdo/9781305497450PF/?filterBy=Student Modern Motorcycle Technology – 3<sup>rd</sup> Edition] (2017) by Edward Adbo. Published by Cengage (Boston) / Distributed by Nelson (Scarborough). | ||
+ | |||
+ | === Study Resources by Major Work Activity Block === | ||
{| class="wikitable" | {| class="wikitable" | ||
|+Study Resources for Block A: Common Occupational Skills | |+Study Resources for Block A: Common Occupational Skills | ||
!Block/Task/Sub-task | !Block/Task/Sub-task | ||
!'''Textbook:''' | !'''Textbook:''' | ||
− | '''Modern Motorcycle''' | + | '''Modern Motorcycle (2017)''' |
!'''Textbook:''' | !'''Textbook:''' | ||
− | '''Motorcycles Fundamentals''' | + | '''Motorcycles Fundamentals (2020)''' |
|- | |- | ||
|'''A COMMON OCCUPATIONAL SKILLS''' (10 Exam Questions) | |'''A COMMON OCCUPATIONAL SKILLS''' (10 Exam Questions) | ||
Line 51: | Line 55: | ||
|- | |- | ||
|'''Task 1 - Performs safety-related functions''' (4 Exam Questions) | |'''Task 1 - Performs safety-related functions''' (4 Exam Questions) | ||
− | | rowspan=" | + | | rowspan="12" |Chapter 1: Introduction |
− | | rowspan=" | + | Chapter 2: Safety First |
+ | |||
+ | Chapter 3: Tools | ||
+ | |||
+ | Chapter 19: Motorcycle Maintenance | ||
+ | |||
+ | and Emission Controls | ||
+ | | rowspan="12" |Chapter 2: Shop Safety and | ||
Environmental Protection | Environmental Protection | ||
+ | |||
+ | Chapter 3: Tools and | ||
+ | |||
+ | Shop Equipment | ||
|- | |- | ||
|1.01 Maintains safe work environment | |1.01 Maintains safe work environment | ||
Line 60: | Line 75: | ||
|- | |- | ||
|'''Task 2 - Performs routine work practices''' (6 Exam Questions) | |'''Task 2 - Performs routine work practices''' (6 Exam Questions) | ||
− | |||
− | |||
− | |||
|- | |- | ||
|2.01 Uses trade-related consumables | |2.01 Uses trade-related consumables | ||
|- | |- | ||
|2.02 Performs periodic maintenance | |2.02 Performs periodic maintenance | ||
− | |||
− | |||
|- | |- | ||
|2.03 Performs storage procedures | |2.03 Performs storage procedures | ||
|- | |- | ||
|2.04 Prepares new units | |2.04 Prepares new units | ||
− | |||
|- | |- | ||
|2.05 Conducts safety inspections | |2.05 Conducts safety inspections | ||
|- | |- | ||
|2.06 Maintains tools and equipment | |2.06 Maintains tools and equipment | ||
− | |||
− | |||
− | |||
|- | |- | ||
|2.07 Verifies repairs | |2.07 Verifies repairs | ||
− | |||
− | |||
− | |||
|- | |- | ||
|2.08 Prepares reports and recommendations | |2.08 Prepares reports and recommendations | ||
− | |||
|- | |- | ||
| colspan="3" |'''ADDITIONAL STUDY RESOURCES''' | | colspan="3" |'''ADDITIONAL STUDY RESOURCES''' | ||
Line 109: | Line 111: | ||
!Block/Task/Sub-task | !Block/Task/Sub-task | ||
!'''Textbook:''' | !'''Textbook:''' | ||
− | '''Modern Motorcycle''' | + | '''Modern Motorcycle (2017)''' |
!'''Textbook:''' | !'''Textbook:''' | ||
− | '''Motorcycles Fundamentals''' | + | '''Motorcycles Fundamentals (2020)''' |
|- | |- | ||
|'''B CHASSIS AND SUSPENSION''' (14 Exam Questions) | |'''B CHASSIS AND SUSPENSION''' (14 Exam Questions) | ||
Line 118: | Line 120: | ||
|- | |- | ||
|'''Task 3 Diagnoses chassis and components''' (3 Exam Questions) | |'''Task 3 Diagnoses chassis and components''' (3 Exam Questions) | ||
− | |Chapter 17: Frames and Suspension | + | | rowspan="18" |Chapter 17: Frames and Suspension |
− | | | + | Chapter 19: Motorcycle Maintenance |
+ | |||
+ | and Emission Controls | ||
+ | |||
+ | Chapter 20: Motorcycle Troubleshooting | ||
+ | | rowspan="18" |Chapter 6: Diagnostic Procedures | ||
+ | |||
+ | and Service Information | ||
+ | |||
+ | Chapter 18: Frame, Chassis | ||
+ | |||
+ | and Suspension Systems | ||
+ | |||
+ | Chapter 24: Tune-Up and | ||
+ | |||
+ | Periodic Maintenance | ||
|- | |- | ||
|3.01 Diagnoses frame | |3.01 Diagnoses frame | ||
− | |||
− | |||
|- | |- | ||
|3.02 Diagnoses steering head | |3.02 Diagnoses steering head | ||
− | |||
− | |||
− | |||
|- | |- | ||
|3.03 Diagnoses handle bars, foot rests and controls | |3.03 Diagnoses handle bars, foot rests and controls | ||
− | |||
|- | |- | ||
|3.04 Diagnoses ancillary and accessory components | |3.04 Diagnoses ancillary and accessory components | ||
− | |||
− | |||
|- | |- | ||
|'''Task 4 Services chassis and components''' (4 Exam Questions) | |'''Task 4 Services chassis and components''' (4 Exam Questions) | ||
− | |||
− | |||
|- | |- | ||
|4.01 Services frame | |4.01 Services frame | ||
− | |||
− | |||
|- | |- | ||
|4.02 Services steering head | |4.02 Services steering head | ||
− | |||
− | |||
− | |||
|- | |- | ||
|4.03 Services handle bars, foot rests and controls | |4.03 Services handle bars, foot rests and controls | ||
− | |||
|- | |- | ||
|4.04 Services ancillary and accessory components | |4.04 Services ancillary and accessory components | ||
− | |||
− | |||
|- | |- | ||
|'''Task 5 Diagnoses suspension''' (3 Exam Questions) | |'''Task 5 Diagnoses suspension''' (3 Exam Questions) | ||
− | |||
− | |||
|- | |- | ||
|5.01 Diagnoses front suspension components | |5.01 Diagnoses front suspension components | ||
− | |||
|- | |- | ||
|5.02 Diagnoses rear suspension components | |5.02 Diagnoses rear suspension components | ||
− | |||
|- | |- | ||
|5.03 Diagnoses swing arm | |5.03 Diagnoses swing arm | ||
− | |||
− | |||
|- | |- | ||
|'''Task 6 Services suspension system''' (4 Exam Questions) | |'''Task 6 Services suspension system''' (4 Exam Questions) | ||
− | |||
− | |||
|- | |- | ||
|6.01 Services front suspension components | |6.01 Services front suspension components | ||
− | |||
|- | |- | ||
|6.02 Services rear suspension components | |6.02 Services rear suspension components | ||
− | |||
|- | |- | ||
|6.03 Services swing arm | |6.03 Services swing arm | ||
− | |||
− | |||
− | |||
|- | |- | ||
| colspan="3" |'''ADDITIONAL STUDY RESOURCES''' | | colspan="3" |'''ADDITIONAL STUDY RESOURCES''' | ||
Line 208: | Line 194: | ||
{| class="wikitable" | {| class="wikitable" | ||
|+Study Resources for Block C: Wheels and Tires | |+Study Resources for Block C: Wheels and Tires | ||
− | !''' | + | !Block/Task/Sub-task |
− | ! | + | !'''Textbook:''' |
− | + | ||
− | + | '''Modern Motorcycle (2017)''' | |
+ | !'''Textbook:''' | ||
+ | |||
+ | '''Motorcycles Fundamentals (2020)''' | ||
|- | |- | ||
+ | |'''C WHEELS AND TIRES''' (12 Exam Questions) | ||
| | | | ||
| | | | ||
+ | |- | ||
+ | |'''Task 7 - Diagnoses wheels and tires''' (6 Exam Questions) | ||
+ | | rowspan="10" |Chapter 18: Brakes, Wheels, and Tires | ||
+ | | rowspan="10" |Chapter 16: Wheels and Tires | ||
+ | |- | ||
+ | |7.01 Diagnoses tires | ||
+ | |- | ||
+ | |7.02 Diagnoses spoked wheels | ||
+ | |- | ||
+ | |7.03 Diagnosis one piece wheels | ||
+ | |- | ||
+ | |7.04 Diagnoses multi-piece wheels | ||
+ | |- | ||
+ | |'''Task 8 - Services wheels and tires''' (6 Exam Questions) | ||
+ | |- | ||
+ | |8.01 Services tires | ||
+ | |- | ||
+ | |8.02 Services spoked wheels | ||
+ | |- | ||
+ | |8.03 Services one piece wheels | ||
+ | |- | ||
+ | |8.04 Services multi-piece wheels | ||
+ | |- | ||
+ | | colspan="3" |'''ADDITIONAL STUDY RESOURCES''' | ||
+ | |- | ||
+ | |'''Source Organization''' | ||
+ | | colspan="2" |'''Resource (hyperlinked)''' | ||
+ | |- | ||
+ | |[https://purposebuiltmoto.com/ Purpose Built Moto], Australia, custom parts | ||
+ | | colspan="2" |Artcle: [https://purposebuiltmoto.com/building-spoked-wheels/ Building spoked wheels] | ||
+ | |- | ||
+ | |[https://www.rockymountainatvmc.com/ Rocky Mountian ATV/MC], Utah, parts, gear | ||
+ | | colspan="2" |Article and Video: [https://www.rockymountainatvmc.com/rm-rider-exchange/balance-motorcycle-tire-wheel/ How to Balance a Motorcycle Tire and Wheel] | ||
+ | |- | ||
+ | |[https://www.tyreleader.ie/ Tyre Leader], European online tire sales | ||
+ | | colspan="2" |Article with Videos: [https://www.tyreleader.ie/tyres-advices/one-piece-vs-multi-piece-wheels One Piece vs Multi-Piece Wheels] | ||
+ | |} | ||
+ | {| class="wikitable" | ||
+ | |+Study Resources for Block D: Brakes | ||
+ | !Block/Task/Sub-task | ||
+ | !'''Textbook:''' | ||
+ | '''Modern Motorcycle (2017)''' | ||
+ | !'''Textbook:''' | ||
+ | '''Motorcycles Fundamentals (2020)''' | ||
+ | |- | ||
+ | |'''D BRAKES''' (13 Exam Questions) | ||
| | | | ||
| | | | ||
|- | |- | ||
+ | |'''Task 9 Diagnoses braking systems''' (6 Exam Questions) | ||
+ | | rowspan="8" |Chapter 18: Brakes, Wheels, and Tires | ||
+ | Chapter 20: Motorcycle Troubleshooting | ||
+ | | rowspan="8" |Chapter 6: Diagnostic Procedures | ||
+ | and Service Information | ||
+ | |||
+ | Chapter 17: Brakes | ||
+ | |- | ||
+ | |9.01 Diagnoses hydraulic braking systems | ||
+ | |- | ||
+ | |9.02 Diagnoses mechanical braking systems | ||
+ | |- | ||
+ | |9.03 Diagnoses braking control systems | ||
+ | |- | ||
+ | |'''Task 10 Services braking systems''' (7 Exam Questions) | ||
+ | |- | ||
+ | |10.01 Services hydraulic braking systems | ||
+ | |- | ||
+ | |10.02 Services mechanical braking systems | ||
+ | |- | ||
+ | |10.03 Services braking control systems | ||
+ | |- | ||
+ | | colspan="3" |'''ADDITIONAL STUDY RESOURCES''' | ||
+ | |- | ||
+ | |'''Source Organization''' | ||
+ | | colspan="2" |'''Resource (hyperlinked)''' | ||
+ | |- | ||
+ | |[https://www.motorcyclecruiser.com/ Motorcycle Cruiser Website] Bonnier Corp | ||
+ | | colspan="2" |Article: [https://www.motorcyclecruiser.com/how-hydraulic-disc-brakes-work-and-how-to-improve-them/ How Hydraulic Disc Brakes Work and How To Improve Them] | ||
+ | |- | ||
+ | |[https://www.wonderhowto.com/ WonderHowTo.com] | ||
+ | | colspan="2" |Videos: [https://diy-auto-repair.wonderhowto.com/how-to/repair-motorcycle-brakes-64906/ How to repair motorcycle brakes] | ||
+ | |- | ||
+ | |[https://www.doityourself.com/ DoItYourself.com] | ||
+ | | colspan="2" |Article: [https://www.doityourself.com/stry/how-to-replace-motorcycle-brakes-and-rotors How to Replace Motorcycle Brakes and Rotors] | ||
+ | |} | ||
+ | {| class="wikitable" | ||
+ | |+Study Resources for Block '''E ENGINES''' | ||
+ | !Block/Task/Sub-task | ||
+ | !'''Textbook:''' | ||
+ | '''Modern Motorcycle''' (2017) | ||
+ | !'''Textbook:''' | ||
+ | '''Motorcycles Fundamentals (2020)''' | ||
+ | |- | ||
+ | |'''E ENGINES''' (19 Exam Questions) | ||
| | | | ||
| | | | ||
+ | |- | ||
+ | |'''Task 11 Diagnoses two-stroke and four stroke engines''' (9 Exam Questions) | ||
+ | | rowspan="20" |Chapter 5: Intro to Basic Engine | ||
+ | Operation and Configurations | ||
+ | |||
+ | Chapter 6: Internal Combustion Engines | ||
+ | |||
+ | Chapter 7: Lubrication and Cooling Systems | ||
+ | |||
+ | Chapter 10: Two-Stroke Engine Top | ||
+ | |||
+ | End Inspections | ||
+ | |||
+ | Chapter 11: Two-Stroke Engine Lower End | ||
+ | |||
+ | Inspections | ||
+ | |||
+ | Chapter 12: Four-Stroke Engine Top | ||
+ | |||
+ | End Inspections | ||
+ | |||
+ | Chapter 13: Four-Stroke Engine Lower End | ||
+ | |||
+ | Inspections | ||
+ | | rowspan="20" |Chapter 6: Diagnostic Procedures | ||
+ | and Service Information | ||
+ | |||
+ | Chapter 8: Engines | ||
+ | |||
+ | Chapter 11: Lubrication Systems | ||
+ | |||
+ | Chapter 12: Cooling Systems | ||
+ | |||
+ | Chapter 21: Two-Stroke Engine Overhaul | ||
+ | |||
+ | Chapter 22: Four-Stroke Engine Overhaul | ||
+ | |- | ||
+ | |11.01 Diagnoses cylinder heads | ||
+ | |- | ||
+ | |11.02 Diagnoses valve systems on two-stroke engine | ||
+ | |- | ||
+ | |11.03 Diagnoses valve train on four-stroke engine | ||
+ | |- | ||
+ | |11.04 Diagnoses cylinders and pistons | ||
+ | |- | ||
+ | |11.05 Diagnoses crankshaft assembly | ||
+ | |- | ||
+ | |11.06 Diagnoses counterbalance assemblies | ||
+ | |- | ||
+ | |11.07 Diagnoses engine cases | ||
+ | |- | ||
+ | |11.08 Diagnoses lubrication system | ||
+ | |- | ||
+ | |11.09 Diagnoses cooling system | ||
+ | |- | ||
+ | |'''Task 12 Services two-stroke and four stroke engines''' (10 Exam Questions) | ||
+ | |- | ||
+ | |12.01 Services cylinder heads | ||
+ | |- | ||
+ | |12.02 Services valve systems on two-stroke engine | ||
+ | |- | ||
+ | |12.03 Services valve train on four-stroke engine | ||
+ | |- | ||
+ | |12.04 Services cylinders and pistons | ||
+ | |- | ||
+ | |12.05 Services crankshaft assembly | ||
+ | |- | ||
+ | |12.06 Services counterbalance assemblies | ||
+ | |- | ||
+ | |12.07 Services engine cases | ||
+ | |- | ||
+ | |12.08 Services lubrication system | ||
+ | |- | ||
+ | |12.09 Services cooling system | ||
+ | |- | ||
+ | | colspan="3" |'''ADDITIONAL STUDY RESOURCES''' | ||
+ | |- | ||
+ | |'''Source Organization''' | ||
+ | | colspan="2" |'''Resource (hyperlinked)''' | ||
+ | |- | ||
+ | |[http://www.indianmcinfo.com/ Indian Motorcycle]Homepage | ||
+ | | colspan="2" |Chapter: [http://www.indianmcinfo.com/Indian_stuff/pdfs/Lesson/Motorcylcle_Troubleshootingnbr25.pdf Motorcycle Troubleshooting by Ed Abdo] | ||
+ | (author of Modern Motorcycle textbook) | ||
+ | |- | ||
+ | |[https://www.cyclepedia.com/ Cyclepedia] Fix It Yourself site | ||
+ | | colspan="2" |[https://www.cyclepedia.com/four-stroke-motorcycle-troubleshooting-guide/ Four-Stroke Motorcycle Troubleshooting Guide] | ||
+ | |- | ||
+ | |[https://www.abss.k12.nc.us/ Alamance-Burlington High School in North Carolina] | ||
+ | | colspan="2" |Article: [https://www.abss.k12.nc.us/cms/lib02/NC01001905/Centricity/Domain/2007/Engine%20Repair%20Study%20Guide.pdf Intro to Engine Repair] | ||
+ | |- | ||
+ | |[https://www.doityourself.com/ DoItYourself.com] | ||
+ | | colspan="2" |[https://www.doityourself.com/stry/a-guide-to-troubleshooting-a-motorcycle-engine-diagnostics-system A Guide to Troubleshooting a Motorcycle Engine Diagnostics System] | ||
+ | |} | ||
+ | {| class="wikitable" | ||
+ | |+Study Resources for Block '''F POWER TRANSFER''' | ||
+ | !Block/Task/Sub-task | ||
+ | !'''Textbook:''' | ||
+ | '''Modern Motorcycle''' (2017) | ||
+ | !'''Textbook:''' | ||
+ | '''Motorcycles Fundamentals (2020)''' | ||
+ | |- | ||
+ | |'''F POWER TRANSFER''' (16 Exam Questions) | ||
| | | | ||
| | | | ||
|- | |- | ||
− | | | + | |'''Task 13 Diagnoses clutches and primary drive''' |
− | | | + | | rowspan="30" |Chapter 7: Lubrication and |
− | | | + | Cooling Systems |
− | | | + | |
+ | Chapter 9: Drives, Clutches, | ||
+ | |||
+ | and Transmissions | ||
+ | |||
+ | Chapter 19: Motorcycle Maintenance | ||
+ | |||
+ | and Emission Controls | ||
+ | | rowspan="30" |Chapter 6: Diagnostic Procedures | ||
+ | and Service Information | ||
+ | |||
+ | Chapter 19: Power Transmission Systems | ||
+ | |||
+ | Chapter 23: Power Transmission Overhaul | ||
+ | |- | ||
+ | |13.01 Diagnoses primary drive gears | ||
+ | |- | ||
+ | |13.02 Diagnoses primary drive chains and sprockets | ||
+ | |- | ||
+ | |13.03 Diagnoses primary drive belts and pulleys | ||
+ | |- | ||
+ | |13.04 Diagnoses manual clutches | ||
+ | |- | ||
+ | |13.05 Diagnoses automatic clutches | ||
+ | |- | ||
+ | |13.06 Diagnoses kick start | ||
+ | |- | ||
+ | |'''Task 14 Services clutches and primary drive''' (2 Exam Questions) | ||
+ | |- | ||
+ | |14.01 Services primary drive gears | ||
+ | |- | ||
+ | |14.02 Services primary drive chains and sprockets | ||
+ | |- | ||
+ | |14.03 Services primary drive belts and pulleys | ||
+ | |- | ||
+ | |14.04 Services manual clutches | ||
+ | |- | ||
+ | |14.05 Services automatic clutches | ||
+ | |- | ||
+ | |14.06 Services kick start | ||
+ | |- | ||
+ | |'''Task 15 Diagnoses transmissions''' (3 Exam Questions) | ||
+ | |- | ||
+ | |15.01 Diagnoses constant mesh transmissions | ||
+ | |- | ||
+ | |15.02 Diagnoses variable ratio belt transmissions | ||
+ | |- | ||
+ | |15.03 Diagnoses automatic transmissions | ||
+ | |- | ||
+ | |'''Task 16 Services transmissions''' (3 Exam Questions) | ||
+ | |- | ||
+ | |16.01 Services constant mesh transmissions | ||
+ | |- | ||
+ | |16.02 Services variable ratio belt transmissions | ||
+ | |- | ||
+ | |16.03 Services automatic transmissions | ||
+ | |- | ||
+ | |'''Task 17 Diagnoses final drive''' (2 Exam Questions) | ||
+ | |- | ||
+ | |17.01 Diagnoses final drive chains and sprockets | ||
+ | |- | ||
+ | |17.02 Diagnoses final drive shaft and gears | ||
+ | |- | ||
+ | |17.03 Diagnoses final drive belts and pulleys | ||
+ | |- | ||
+ | |'''Task 18 Services final drive''' (3 Exam Questions) | ||
+ | |- | ||
+ | |18.01 Services final drive chains and sprockets | ||
+ | |- | ||
+ | |18.02 Services final drive shaft and gears | ||
+ | |- | ||
+ | |18.03 Services final drive belts and pulleys | ||
+ | |- | ||
+ | | colspan="3" |'''ADDITIONAL STUDY RESOURCES''' | ||
+ | |- | ||
+ | |'''Source Organization''' | ||
+ | | colspan="2" |'''Resource (hyperlinked)''' | ||
+ | |- | ||
+ | |[https://www.motorcyclistonline.com/ Motorcyclist]online (Bonnier Corp) | ||
+ | | colspan="2" |Article and Video: [https://www.motorcyclistonline.com/motorcycle-clutches-friction-factor-mc-garage-tech/ Motorcycle Clutches: The Friction Factor] | ||
+ | |- | ||
+ | |[http://www.benplace.com/english5.html Ben Place] Auto shop, Montreal | ||
+ | | colspan="2" |Tables: [http://www.benplace.com/vw_clutch2.htm General Clutch Diagnosis and Solution] | ||
+ | |- | ||
+ | |[https://www.bikesmedia.in/ BikesMedia]enthusiasts site, India | ||
+ | | colspan="2" |Article: [https://www.bikesmedia.in/reviews/difference-between-primary-drive-and-final-drive-in-motorcycle.html Difference Between Primary Drive and Final Drive] | ||
+ | |- | ||
+ | |[http://www.indianmcinfo.com/ Indian Motorcycle]Homepage | ||
+ | | colspan="2" |Chapter: [http://www.indianmcinfo.com/Indian_stuff/pdfs/Lesson/clutches_transmissions_and_drive_10.pdf Clutches, Transmissions, and Drives by Ed Abdo] | ||
+ | (author of Modern Motorcycle textbook) | ||
+ | |- | ||
+ | |[https://auto.howstuffworks.com/ HowStuffWorks.com Auto] | ||
+ | | colspan="2" |Article: How Motorcycles Work - Motorcycle Transmission | ||
|} | |} | ||
<references /> | <references /> |
Revision as of 15:19, 26 February 2020
Motorcycle Mechanics work on motorcycles and other units such as motor scooters and all-terrain units. They inspect, clean, test, assemble, diagnose, maintain and repair engines, transmissions, drive systems, steering assemblies, braking systems, chassis, suspension, electrical systems, vehicle management systems, fuel systems and exhaust systems.[1]
The Motorcycle Mechanic Occupational Standard
In Canada, the Motorcycle Mechanic trade is (as of Feb 2020) defined by the 2012 Motorcycle Mechanic Red Seal National Occupational Analysis (NOA). This Occupational Standards document is created and updated in consultation with tradespersons and it officially defines what is meant by "scope of the trade." All Red Seal Exam questions are drawn from the sub-tasks outlined in the Occupational Standards document.
The 2012 NOA identifies nine "Blocks" of major work activities:
- BLOCK A Common Occupational Skills
- BLOCK B Chassis and Suspension
- BLOCK C Wheels and Tires
- BLOCK D Brakes
- BLOCK E Engines
- BLOCK F Power Transfer
- BLOCK G Electrical Systems
- BLOCK H Vehicle Management Systems
- BLOCK I Fuel and Exhaust Systems
These Blocks are further broken down into Tasks and Sub-tasks.
The Occupational Analysis document also details what percentage of Red Seal exam questions will come from each block.
It also contains:
- a glossary of terms commonly used in the trade
- a list of common acronyms used in the trade
The Occupational Standard is a formal document not intended for aspiring tradespersons, but it is a valuable guide for anyone preparing to challenge the Red Seal exam.
Motorcycle Mechanic Red Seal Exam Readiness Self-Assessment
File:Motorcycle Mechanic Self Assessment Guide.pdf
The Motorcycle Mechanic Red Seal Exam Self-Assessment is a fill-able PDF that lists all the Motorcycle Mechanic sub-tasks and lets you assess which ones you know and which ones you need to focus your study efforts on.
Motorcycle Mechanic Red Seal Exam Study Guide
Study Guide Overview
The purpose of this Study Guide is to assist aspiring tradespersons to prepare and study for the Motorcycle Mechanic Red Seal examination.
Recommended Motorcycle Mechanic Textbooks
Motorcycles: Fundamentals, Service and Repair. (2020) by Chris Grissom, Matt Spitzer, Bruce A Johns, and David D Edmundson. Published by Goodheart-Wilcox (Chicago).
Chapters 2 and 16 are available as a Look Inside feature on the publisher website.
Modern Motorcycle Technology – 3rd Edition (2017) by Edward Adbo. Published by Cengage (Boston) / Distributed by Nelson (Scarborough).
Study Resources by Major Work Activity Block
Block/Task/Sub-task | Textbook:
Modern Motorcycle (2017) |
Textbook:
Motorcycles Fundamentals (2020) |
---|---|---|
A COMMON OCCUPATIONAL SKILLS (10 Exam Questions) | ||
Task 1 - Performs safety-related functions (4 Exam Questions) | Chapter 1: Introduction
Chapter 2: Safety First Chapter 3: Tools Chapter 19: Motorcycle Maintenance and Emission Controls |
Chapter 2: Shop Safety and
Environmental Protection Chapter 3: Tools and Shop Equipment |
1.01 Maintains safe work environment | ||
1.02 Uses personal protective equipment (PPE) and safety equipment. | ||
Task 2 - Performs routine work practices (6 Exam Questions) | ||
2.01 Uses trade-related consumables | ||
2.02 Performs periodic maintenance | ||
2.03 Performs storage procedures | ||
2.04 Prepares new units | ||
2.05 Conducts safety inspections | ||
2.06 Maintains tools and equipment | ||
2.07 Verifies repairs | ||
2.08 Prepares reports and recommendations | ||
ADDITIONAL STUDY RESOURCES | ||
Source Organization | Resource (hyperlinked) | |
BC Campus's Shareable Online Learning Resouces (SOL*R) | Trades Access Common Core Open (Free) Textbooks
Competency A-1: Control Workplace Hazards Competency A-3: Handle Hazardous Materials Safely |
Block/Task/Sub-task | Textbook:
Modern Motorcycle (2017) |
Textbook:
Motorcycles Fundamentals (2020) |
---|---|---|
B CHASSIS AND SUSPENSION (14 Exam Questions) | ||
Task 3 Diagnoses chassis and components (3 Exam Questions) | Chapter 17: Frames and Suspension
Chapter 19: Motorcycle Maintenance and Emission Controls Chapter 20: Motorcycle Troubleshooting |
Chapter 6: Diagnostic Procedures
and Service Information Chapter 18: Frame, Chassis and Suspension Systems Chapter 24: Tune-Up and Periodic Maintenance |
3.01 Diagnoses frame | ||
3.02 Diagnoses steering head | ||
3.03 Diagnoses handle bars, foot rests and controls | ||
3.04 Diagnoses ancillary and accessory components | ||
Task 4 Services chassis and components (4 Exam Questions) | ||
4.01 Services frame | ||
4.02 Services steering head | ||
4.03 Services handle bars, foot rests and controls | ||
4.04 Services ancillary and accessory components | ||
Task 5 Diagnoses suspension (3 Exam Questions) | ||
5.01 Diagnoses front suspension components | ||
5.02 Diagnoses rear suspension components | ||
5.03 Diagnoses swing arm | ||
Task 6 Services suspension system (4 Exam Questions) | ||
6.01 Services front suspension components | ||
6.02 Services rear suspension components | ||
6.03 Services swing arm | ||
ADDITIONAL STUDY RESOURCES | ||
Source Organization | Resource (hyperlinked) | |
RideApart is Motorsport Network's motorcycle platform | Article: The Basics: Modern Motorcycle Suspension | |
Motochassis by Tony Foale - Expert engineer blogger | Articles | |
HappyWrench.com
The World's Happiest DIY Motorcycle Repair Blog |
Article: MOTORCYCLE SUSPENSION TERMS GLOSSARY | |
BoiseRiders.net
The Motorcycle Community for Boise, Idaho |
Forum Article: Motorcycle Suspension 101 - A complete guide for riders |
Block/Task/Sub-task | Textbook:
Modern Motorcycle (2017) |
Textbook:
Motorcycles Fundamentals (2020) |
---|---|---|
C WHEELS AND TIRES (12 Exam Questions) | ||
Task 7 - Diagnoses wheels and tires (6 Exam Questions) | Chapter 18: Brakes, Wheels, and Tires | Chapter 16: Wheels and Tires |
7.01 Diagnoses tires | ||
7.02 Diagnoses spoked wheels | ||
7.03 Diagnosis one piece wheels | ||
7.04 Diagnoses multi-piece wheels | ||
Task 8 - Services wheels and tires (6 Exam Questions) | ||
8.01 Services tires | ||
8.02 Services spoked wheels | ||
8.03 Services one piece wheels | ||
8.04 Services multi-piece wheels | ||
ADDITIONAL STUDY RESOURCES | ||
Source Organization | Resource (hyperlinked) | |
Purpose Built Moto, Australia, custom parts | Artcle: Building spoked wheels | |
Rocky Mountian ATV/MC, Utah, parts, gear | Article and Video: How to Balance a Motorcycle Tire and Wheel | |
Tyre Leader, European online tire sales | Article with Videos: One Piece vs Multi-Piece Wheels |
Block/Task/Sub-task | Textbook:
Modern Motorcycle (2017) |
Textbook:
Motorcycles Fundamentals (2020) |
---|---|---|
D BRAKES (13 Exam Questions) | ||
Task 9 Diagnoses braking systems (6 Exam Questions) | Chapter 18: Brakes, Wheels, and Tires
Chapter 20: Motorcycle Troubleshooting |
Chapter 6: Diagnostic Procedures
and Service Information Chapter 17: Brakes |
9.01 Diagnoses hydraulic braking systems | ||
9.02 Diagnoses mechanical braking systems | ||
9.03 Diagnoses braking control systems | ||
Task 10 Services braking systems (7 Exam Questions) | ||
10.01 Services hydraulic braking systems | ||
10.02 Services mechanical braking systems | ||
10.03 Services braking control systems | ||
ADDITIONAL STUDY RESOURCES | ||
Source Organization | Resource (hyperlinked) | |
Motorcycle Cruiser Website Bonnier Corp | Article: How Hydraulic Disc Brakes Work and How To Improve Them | |
WonderHowTo.com | Videos: How to repair motorcycle brakes | |
DoItYourself.com | Article: How to Replace Motorcycle Brakes and Rotors |
Block/Task/Sub-task | Textbook:
Modern Motorcycle (2017) |
Textbook:
Motorcycles Fundamentals (2020) |
---|---|---|
E ENGINES (19 Exam Questions) | ||
Task 11 Diagnoses two-stroke and four stroke engines (9 Exam Questions) | Chapter 5: Intro to Basic Engine
Operation and Configurations Chapter 6: Internal Combustion Engines Chapter 7: Lubrication and Cooling Systems Chapter 10: Two-Stroke Engine Top End Inspections Chapter 11: Two-Stroke Engine Lower End Inspections Chapter 12: Four-Stroke Engine Top End Inspections Chapter 13: Four-Stroke Engine Lower End Inspections |
Chapter 6: Diagnostic Procedures
and Service Information Chapter 8: Engines Chapter 11: Lubrication Systems Chapter 12: Cooling Systems Chapter 21: Two-Stroke Engine Overhaul Chapter 22: Four-Stroke Engine Overhaul |
11.01 Diagnoses cylinder heads | ||
11.02 Diagnoses valve systems on two-stroke engine | ||
11.03 Diagnoses valve train on four-stroke engine | ||
11.04 Diagnoses cylinders and pistons | ||
11.05 Diagnoses crankshaft assembly | ||
11.06 Diagnoses counterbalance assemblies | ||
11.07 Diagnoses engine cases | ||
11.08 Diagnoses lubrication system | ||
11.09 Diagnoses cooling system | ||
Task 12 Services two-stroke and four stroke engines (10 Exam Questions) | ||
12.01 Services cylinder heads | ||
12.02 Services valve systems on two-stroke engine | ||
12.03 Services valve train on four-stroke engine | ||
12.04 Services cylinders and pistons | ||
12.05 Services crankshaft assembly | ||
12.06 Services counterbalance assemblies | ||
12.07 Services engine cases | ||
12.08 Services lubrication system | ||
12.09 Services cooling system | ||
ADDITIONAL STUDY RESOURCES | ||
Source Organization | Resource (hyperlinked) | |
Indian MotorcycleHomepage | Chapter: Motorcycle Troubleshooting by Ed Abdo
(author of Modern Motorcycle textbook) | |
Cyclepedia Fix It Yourself site | Four-Stroke Motorcycle Troubleshooting Guide | |
Alamance-Burlington High School in North Carolina | Article: Intro to Engine Repair | |
DoItYourself.com | A Guide to Troubleshooting a Motorcycle Engine Diagnostics System |
Block/Task/Sub-task | Textbook:
Modern Motorcycle (2017) |
Textbook:
Motorcycles Fundamentals (2020) |
---|---|---|
F POWER TRANSFER (16 Exam Questions) | ||
Task 13 Diagnoses clutches and primary drive | Chapter 7: Lubrication and
Cooling Systems Chapter 9: Drives, Clutches, and Transmissions Chapter 19: Motorcycle Maintenance and Emission Controls |
Chapter 6: Diagnostic Procedures
and Service Information Chapter 19: Power Transmission Systems Chapter 23: Power Transmission Overhaul |
13.01 Diagnoses primary drive gears | ||
13.02 Diagnoses primary drive chains and sprockets | ||
13.03 Diagnoses primary drive belts and pulleys | ||
13.04 Diagnoses manual clutches | ||
13.05 Diagnoses automatic clutches | ||
13.06 Diagnoses kick start | ||
Task 14 Services clutches and primary drive (2 Exam Questions) | ||
14.01 Services primary drive gears | ||
14.02 Services primary drive chains and sprockets | ||
14.03 Services primary drive belts and pulleys | ||
14.04 Services manual clutches | ||
14.05 Services automatic clutches | ||
14.06 Services kick start | ||
Task 15 Diagnoses transmissions (3 Exam Questions) | ||
15.01 Diagnoses constant mesh transmissions | ||
15.02 Diagnoses variable ratio belt transmissions | ||
15.03 Diagnoses automatic transmissions | ||
Task 16 Services transmissions (3 Exam Questions) | ||
16.01 Services constant mesh transmissions | ||
16.02 Services variable ratio belt transmissions | ||
16.03 Services automatic transmissions | ||
Task 17 Diagnoses final drive (2 Exam Questions) | ||
17.01 Diagnoses final drive chains and sprockets | ||
17.02 Diagnoses final drive shaft and gears | ||
17.03 Diagnoses final drive belts and pulleys | ||
Task 18 Services final drive (3 Exam Questions) | ||
18.01 Services final drive chains and sprockets | ||
18.02 Services final drive shaft and gears | ||
18.03 Services final drive belts and pulleys | ||
ADDITIONAL STUDY RESOURCES | ||
Source Organization | Resource (hyperlinked) | |
Motorcyclistonline (Bonnier Corp) | Article and Video: Motorcycle Clutches: The Friction Factor | |
Ben Place Auto shop, Montreal | Tables: General Clutch Diagnosis and Solution | |
BikesMediaenthusiasts site, India | Article: Difference Between Primary Drive and Final Drive | |
Indian MotorcycleHomepage | Chapter: Clutches, Transmissions, and Drives by Ed Abdo
(author of Modern Motorcycle textbook) | |
HowStuffWorks.com Auto | Article: How Motorcycles Work - Motorcycle Transmission |